Question
FULL_TIME
5-10

Senior Additive Manufacturing Engineer

1/3/2026

The Senior Additive Manufacturing Engineer will lead a portfolio of innovative AM technologies and projects while engaging with customers to understand their business and technology needs. They will also manage projects as Principal Investigator and provide technical guidance to ensure high-quality results.

Salary

130000 - 180000 USD

Working Hours

40 hours/week

Company Size

51-200 employees

Language

English

Visa Sponsorship

No

About The Company
EWI empowers industry leaders to overcome complex manufacturing challenges and integrate new processes to bring products to market more quickly and efficiently. We provide comprehensive engineering services to help companies identify, develop, and implement the best options for their specific applications. With unmatched expertise, state-of-the-art lab facilities, and technology resources, we offer customized solutions that deliver game-changing results. Automotive | Aviation | Defense | Electronics | MedTech | Off-highway | Oil & Gas | Packaging | Railroad | Renewables & Power Generation | Space
About the Role

Job Details

Level: Senior
Job Location: Buffalo Office - Buffalo, NY 14211
Position Type: Full Time
Education Level: 4 Year Degree
Salary Range: $130,000.00 - $180,000.00 Salary/year
Travel Percentage: Negligible
Job Shift: Day
Job Category: Engineering

EWI is a world leader in developing and deploying new technologies that enable companies to bridge the gap between R&D and manufacturing implementation.  EWI Associates are passionate about identifying out-of-the-box solutions that provide a long-term competitive advantage for our clients.  Our clients tell us we are a valuable extension and complement to their innovation, engineering and manufacturing teams. If you enjoy dealing with customers and solving difficult, technical problems, EWI is the place for you.

 

We are currently seeking a Senior Additive Manufacturing (AM) Engineer with a range of experience in metals AM. The ideal candidate is passionate about advancing additive technologies and can provide technical leadership through collaboration with an already strong internal team of engineers and to industry through contract research, partnerships, and consortia. Successful candidates will have strategic input into EWI’s AM technical roadmap and have responsibility in its successful execution. This position offers a unique opportunity to join a world class AM team with a well-established reputation, thought leadership, and an impressive list of AM technologies.

 

ESSENTIAL FUNCTIONS:

  • Lead a portfolio of innovative AM technologies and projects
  • Engage with customers to explore and understand business and technology needs and demonstrate technical competence in pursuit of delivering technical solutions
  • Write clear, concise, and accurate technical proposals and reports that capture the project requirements and deliverables 
  • Manage a portfolio of projects as Principal Investigator (PI), execute per the scope and deliverables, and provide technical guidance to the project team to deliver high quality results
  • Mentor lower-level engineers through the guidance of research, lab work, and developmental activities
  • Effectively deliver oral presentations for both internal and external (client and conference) audiences
  • Provide strategic input into the AM technical roadmap based on industry knowledge and feedback
  • Develop and execute internal research and development (IR&D) topics that align with EWI’s AM roadmap and advance the team’s technical capabilities
  • Operate a range of commercially-available and custom additive manufacturing systems as-needed, including supporting equipment

Minimum Requirements


 

KNOWLEDGE/SKILLS/ABILITIES:

  • Strong technical knowledge and expertise in metal additive manufacturing technologies
  • General knowledge of metals and metallurgy involving a wide range of metals and metal alloys
  • Excellent customer facing skill set with ability to work with potential clients to develop technical work scopes for incorporation into project proposals
  • Aptitude with design tools, computer-aided design, data analysis, and process design
  • Familiarity with data acquisition systems, sensor feedback, and controls
  • Understanding of metallurgical and mechanical testing technologies and the ability to execute test plans to describe metallurgical and mechanical testing results
  • Exercises initiative and creativity to complete projects within the project scope
  • Good interpersonal skills and proven ability to work in a highly team-oriented environment
  • Proven ability to function in a fast-paced, project-based, environment
  • A demonstrated passion for learning new technologies
  • Strong ability to plan and organize tasks
  • Excellent oral and written communication skills with ability to deliver presentations at conferences, consortia meetings, client meetings, or internal meetings
  • Proficient in MS Office Suite
  • Willingness to travel periodically (10-20%) to customers and conferences

 

PHYSICAL REQUIREMENTS:

  • Office environment and laboratory/light production floor with ventilation, climate-control system, moderate lighting, and moderate noise level;
  • Use finger and hand dexterity to type, adjust, move, handle, perform, operate, install, attach, remove, apply, grasp, grip, manipulate, and measure;
  • Use vision to see, analyze, and adjust;
  • Periodically move, transport, rotate, reach, pull, twist, adjust position, push, stand, stoop, bend and crouch; and
  • Lift 10 to 40 pounds occasionally

 

EDUCATION:

  • B.S. in Material Science Engineering, Mechanical Engineering, Welding Engineering, or related field
  • Graduate degree in relevant area of study is preferable

 

EXPERIENCE:

  • Minimum of five (5) years’ experience in metal additive manufacturing or 3 years’ metal additive manufacturing experience combined with 5+ years’ experience in welding or related technologies
  • Experience using powder-based additive manufacturing equipment
  • Experience with carbon steel, stainless steel, aluminum, and nickel-based material systems
  • Experience with the development of technical work scopes and incorporation into detailed and professional project proposals
  • Experience in a fast-paced R&D project-based or hands-on manufacturing environment is preferred

 

EXPORT CONTROLS - This position requires access to information and technology that is subject to U.S. export controls.  To conform to U.S. export control regulations, applicant should be eligible for any required authorizations from the U.S. Government.

 

EOE/M/F/Disability/Protected Veteran Status

Accommodations

Individuals who need reasonable accommodations under the ADA in order to participate in the search and/or application process should contact Human Resources at (614) 688-5000.

Key Skills
Metal Additive ManufacturingMetallurgyCustomer Facing SkillsDesign ToolsData AnalysisProcess DesignMetallurgical TestingMechanical TestingProject ManagementTechnical ProposalsOral CommunicationWritten CommunicationMentoringResearch and DevelopmentAdditive Manufacturing SystemsTeam Collaboration
Categories
EngineeringManufacturingTechnology
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