Question
2-5

Mechanical Designer II

2/17/2026

This role involves collaborating with cross-functional teams to design and develop new fitness products, preparing necessary CAD models and drawings, and ensuring compliance with all product specifications and standards. Key tasks include translating customer requirements into engineering specifications, managing documentation, and supporting the transition of products into mass production.

Working Hours

40 hours/week

Company Size

1,001-5,000 employees

Language

English

Visa Sponsorship

No

About The Company
Johnson Health Tech is among the world’s largest and fastest-growing fitness equipment manufacturers and is home to some of the most respected brands in the fitness industry, including Matrix, Vision and Horizon. The company manufactures a wide assortment of fitness equipment for both commercial and residential use, including treadmills, elliptical trainers, exercise bikes, and strength training equipment. Based just outside Madison, Wisconsin, our North American office houses our US business operations, plus global marketing, product design, research and development, and select quality responsibilities. Johnson Fitness & Wellness, our retail store division, has over 100 retail showrooms, and we operate an advanced strength production facility near Milwaukee, with East Coast, Central and West Coast warehouses.
About the Role

Description


Position Overview

As an integral member of a cross-functional team, collaborate with Project Engineering, Industrial Design, and Factory Engineering to design and develop new fitness products. Perform a variety of technical assignments to support various projects through the Key Technology (KT) and New Product Development (NPD) processes led by a project engineer. Prepare CAD models and drawings for various components and assemblies. Ensure compliance with product specifications, internal and external standards, and testing requirements. Complete document control tasks relating to the creation, maintenance, organization and improvement of technical related documentation. This is a non-supervisory position.


Responsibilities

Personnel:

• Work with Project Engineer, Industrial Design, Factory Engineer, and other members of the product development team to translate customer requirements into engineering product specifications.

• Frequent communication with North America and Asia-based project team members to ensure alignment on technical issues and project deliverables.


Product Development:

• Create CAD models and drawings for components and assemblies for products from prototype phases through production.

• Hold technical design reviews and other engineering meetings to support product development

• Develop and maintain estimated tooling/cost estimates

• Develop and maintain a structured BOM (Bill Of Materials)

• Coordinate with factory engineering to ensure the product is manufacturable and meets the costing requirements defined in the product specification

• Determine and maximize container utilization and package size

• Participate in DFMEAs, complete or support strength and fatigue analysis of all design proposals to ensure the product meets the design requirements. Support testing to validate strength and fatigue analysis.

• Meets all project milestones and deadlines


Production Transition support:

• Review quality and inspection data, perform product sample reviews and make design decisions, support value-add / value-engineer opportunities for cost and manufacturing efficiency

• Support and troubleshoot the introduction of new products into mass production, developing functional requirements and test plans.

• Assist Asia-based engineering and factory manufacturing teams on design requirements


Marginal Job Functions:

• Adaptability to support other projects as assigned


Requirements

Education:

• Two-year technical degree or the equivalent of least 2 years of experience


Experience:

• 3+ years of design experience

• Experience w/ plastic injection molding

• Experience designing consumer products preferred


Other Requirements:

• Proficiency in 3D CAD (SolidWorks preferred)

• Strong mechanical aptitude, with hobbies or projects showcasing your passion for design

• Word, Excel, PowerPoint

• Ability and willingness to travel both internationally and domestically preferred

• Excellent written and verbal communication skills

• Ability to work well with numerous diverse groups and individuals


Skills:

Interpersonal & Communication:

• Can work with a diverse group of people


Engineering Knowledge:

• ASME Y14.5

• Familiarity with metal and plastic manufacturing processes and secondary operations

• 3D CAD (including 2D drawings and 3D models - A-side plastic surfacing & B-side plastics design a plus)

• Familiar with the concepts of DFMA

• Tolerance stack analysis

• Ability to design, select and perform analysis of: bearings, shafts, transmission belts, sheaves & pulleys, keys and key seats, couplings, clutches & brakes, o-rings, retaining rings, springs, cables, fasteners, threads, etc.

• Familiarity with numerous materials and their properties including steels, aluminum, and plastics


Product and Market Knowledge:

• Consumer products development/engineering experience

• Has worked on products requiring industrial design

• Understands basic fitness knowledge

• Understands how customers interface w/product

• Understands human ergonomic issues


Initiative:

• Achieves high % of development target dates

• Self-accountability and ownership of individual tasks of project deliverables, proactive


Benefits:

We offer a competitive compensation package along with outstanding benefits and growth opportunities, including:


• Health & Dental Insurance

• Company-paid Life Insurance

• 401(k) Plan with company contributions

• Generous Paid Time Off

• Exclusive Product Discounts

• Wellness Programs and more



EOE/M/W/Vet/Disability

#ZR

Key Skills
3D CADSolidWorksPlastic Injection MoldingDFMEAStrength AnalysisFatigue AnalysisBOM ManagementDFMATolerance Stack AnalysisASME Y14.5Material PropertiesConsumer Product DesignErgonomicsCommunicationProject ManagementCost Estimation
Categories
EngineeringManufacturingSports & Recreation
Benefits
Health InsuranceDental InsuranceCompany-paid Life Insurance401(k) Plan with company contributionsGenerous Paid Time OffExclusive Product DiscountsWellness Programs
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