IN_RBIC_Senior Engineer/Asst Manager_Manufacturing Line Leader_ChkP/PJ-MFG

Bosch Chassis Systems India Ltd is a 100% Bosch owned company in India. The company design and develops world class Hydraulic Brake System Parts that include Boosters, Tandem master cylinders and Proportionating valves. The Control Division develops innovative components, systems and functions in the field of vehicle safety, vehicle dynamics and driver assistance like ABS and ESP.RBIC would soon be expanding portfolio in passive safety and other Driver assistance products.

1) Order Fulfilment: Responsible for leading a team of operators / trainees for execution of production activities to achieve KPI targets and fulfilment of customer orders in the assigned production territory

2) Shift Planning & Execution: Responsible for shift planning, ensure adherence to production documents such as control plan, standard operating procedures, work instruction sheet, execution of daily production plan, coordinate for timely arrival of material, achieve production quantity targets as specified in manufacturing plan, resolve issues

3)Operator Deployment: Manpower tracking / monitoring and deployment of operators and trainees on the job, providing machine / on job training to operators and trainees, maintaining skill matrix and training records for operators and trainees

4) Line start up: Responsible for line start up, set up change, achieving production quantity (volume) as specified in production plan, ensure product quality and maintain documentation related to line start up, set-up change, 4M (Man, Machine, Material, Method) change management, point / system CiP, OEE status, rejection and defect status etc.

5) Improvement Projects: Responsible for identifying opportunities for safety, quality and productivity improvement and implementation of the same, participate in IDC rejection projects, OEE improvement projects

6) BPS implementation: Responsible for application and implementation of BPS concepts as specified by industrial engineer / BPS coordinator on shop floor

7) Rejection Analysis: Responsible for daily rejection analysis with MFQ and follow up for corrective and preventive actions, implementation of containment action, update daily deviation management board, timely OPL closure.

8) Maintain healthy & cordial relations with operators for smooth functioning, motivate operators & maintain their high morale, attend to & resolve grievances of the team

9) Responsible for maintaining 5S, health, safety and quality compliance

10)Machine trouble shooting, Type Change over and Responsible for adherence of standardized work in shop

11) Tool change , Ensure Burr cleanining with help of Housekeeping person, Conduct Autonomous maintenance, perform LPC, Standardize work, Participate in Kaizens

12) Provide traininig to operators, maintain skill matrix , plan and execute operator skill development 1~5 years of experience

Other Responsibilities

1) Support QMM team for validation related activities, PJM team for sample build related activities for NPD/RPP, TEF for maintenance

2) Support to CFT in CiP activities, IDC reduction activities, OEE improvement

3) Support TPM related activities in designated workstation / area

4) Work in cross functional teams and act as an interface for manufacturing with quality, purchase, logistics teams

5) Support CFT during audits    

BE Mechanical/Automobile with 4~6 years experience